Africa’s biggest tomato processing plant is barely managing to operate profitably, six years after the factory began production because it can’t get adequate berries to crush.
The 1,200-ton a day plant, owned by Sani Dangote, the immediate younger brother to Aliko Dangote, Africa’s richest man, is producing at 20% of capacity because farmers don’t have enough resources to boost acreage. The factory was meant to reverse Nigeria’s dependence on imports of tomato paste from China and increase local production. But by 2017, the company had to idle the plant after pests destroyed vast swathes of the crop. It took another two years — and a resolution of a dispute over payment to farmers — for the factory to resume output.
“We haven’t been able to process enough quantity of tomato to make our operations successful,” said Abdulkarim Kaita, managing director of the Dangote Tomato Processing Plant. “At the moment, we are counting losses.”
The crisis at Dangote’s tomato plant is emblematic of the challenges faced by many businesses in Africa’s biggest economy. While tomato farming employs an estimated 200,000 people, banks balk at lending to farmers despite President Muhammadu Buhari’s focus on boosting local production. Such policy missteps, entrenched corruption and ethnic tensions are discouraging investments needed to add jobs in a nation that has one of the world’s highest unemployment rates.
A dearth of clear-cut and realistic plans are eroding the expected gains from the government’s efforts to boost local production, said Segun Ajayi-Kadir, director general of the Manufacturers Association of Nigeria.
Nigeria is recovering from its deepest recession in four decades following pandemic-induced restrictions. But a sluggish revival and rising insecurity risks are stoking social tensions, according to the World Bank.
The Dangote plant sought to help Africa’s most populous nation cut 300,000 tons of tomato-paste imports from China. That’s even as an estimated 900,000 tons of tomatoes are lost locally every year due to a lack of storage and processing facilities. But farmers have not been able to supply the factory with the volumes needed to run at capacity
The plant is currently processing about 300 metric tons of the fruit each day, the highest capacity it has achieved since 2015, but barely enough to keep the plant operational. Yet, it incurs the same overhead costs, including power operation, as if it were operating at its full capacity, Kaita said.
Tomato processors also can’t import the berry to make up for erratic local supply as overseas purchases of the fruit are barred by the Central Bank of Nigeria, which refuses to provide dollars to import these items. That policy is also fueling inflation, which accelerated to 22.28% in May, about a four-year high.
Meanwhile, tomato farmers can’t get enough credit to boost output as banks are reluctant to lend for agricultural activities. Tillers have also been harangued by armed marauders and kidnappers.
“The issue is that our production demand has not been met so far and we need to increase the volume of supply from the farmers,” Kaita said. Most of the tomato farmers live in remote villages and that makes it difficult for vehicles reach them.
To boost the tomato crop, the factory is helping farmers by providing them with improved seedlings and encouraging more people to cultivate the product. The move has helped increase the number of farmers to 6,000 from 1,000 in the last harvest season, but supply still was just enough to meet 20% of the factory’s capacity, Kaita said. Each farmer can produce at least 40 metric tons a hectare.
The company is now planning to create farming clusters next harvest season and is relying on a proposal by the central bank to provide credit to farmers to boost output. “We’re optimistic that the 1,200 metric ton capacity production will be achieved because every season is a learning experience for us,” Kiata said.
Culled from https://www.bloomberg.com/news/articles/2021-07-09/tycoon-dangote-can-t-get-enough-tomatoes-to-run-plant-profitably